Process Study

Considering earlier process potential and commodity FMEA study, we found following recommended action is to be required for our new part development. .

PLASMA CUTTING :
For over coming issue of taper cutting ,our plasma machine is fully super fine gas controlled machine. Gas pressure is adjusting by machine only selecting defined consumable.

FORMING / BENDING :
Four side gauging is to be done in forming tool to avoid variation in height. Functional key dimension is to be controlled by poka yoke in forming tool and fixture .

WELDING :
Considering the ref dimension importance , welding is to be planed in sequencing method to avoid distortion of welding.
To minimize the welding spatter Co2 –argon welding is planned.
All welder are qualified for 1G & 2G position by third party inspection as per section 9

Please contact us to let us know how we can be of assistance and be assured of our commitment to a rapid response.

Welding Capability & Capacity

■ Presently we are doing almost 7000 meter welding per month
■ 14 nos. of welding machine, which include 400 amps. & 600 amps ( m/c make –ESSAB)
■ Max capacity of weld is 600 amps.
■ Capacity of welding is @ 18000 meter/ month considering present available machine
■ 60 % of welding capacity is free
■ All welders are qualified at 1G & 2G position according section 9.
■ Third party qualified certification is available
■ Shielding Gas –Co2 & Argon Mixture
■ If required radio grapy & distractive test can be conduct, for process effectiveness.